Application
The composition of the weld deposit, Ni-22Cr-13.5Mo-3W, is tailored to correspond to the nickel base alloy commonly referred to as alloy C22. The elevated molybdenum content mirrors alloys C276 and C4, but alloy C22 significantly improves performance in a broader range of oxidizing media by increasing chromium to 22%. Alloy C22 also furnishes a robust Nb-free weld metal suitable for dissimilar welds involving superaustenitic and superduplex stainless steels, or combinations of these with nickel base alloys. Some authorities prohibit or have ceased the use of alloy 625 consumables in such applications, where harmful Nb-rich precipitates may form in diluted or partially mixed regions around the fusion boundary. Applications of alloy C22 in highly corrosive environments encompass scrubbers for flue gas desulphurization (FGD), digesters and papermaking equipment, chemical process plants, corrosion-resistant overlays, and in severe offshore and petrochemical settings. Preheat is not typically required, with interpass temperature restricted to 100°C, and maintaining heat inputs below 1 kJ/mm is advisable.
Alloy Type
Nickel base 22%Cr-13.5%Mo-3%W, alloy C22.
Microstructure
Solid solution strengthened high nickel austenite, with some microsegregation typical of as deposited weld metal.
Materials

EN W.Nr.: 2.4602 (NiCr21Mo14W), 2.4811, 2.4836 (NiCr20Mo15), 2.4697 (G-NiCr20Mo15), 2.4610 (NiMo16Cr16Ti), 1.4529, 1.4565, 1.4575, 1.4652.
ASTM: A494 CX2MW (cast).
UNS: N06022, N06455, S31254, S31266, S32654, S34565, N08367, N08925, N08926.
PROPRIETARY: Hastelloy® Alloy C-22, C-4 (Haynes International Inc), Nicrofer 5621hMoW (VDM), Inconel® 622 (Special Metals), 254SMO, 654SMO (Outokumpu), Uranus B66 (Usinor Industeel).

Products of the line C22

Product name Process AWS specifications EN ISO specifications
DAIKOSTRIP C22 ESW SAW
AWS A5.14
EQNiCrMo-10
-
DAIKOFCW 622 FCAW
AWS A5.34
ENiCrMo10T1-1/4
-
DAIKOWM 622 GMAW
AWS A5.14
ERNiCrMo-10
EN ISO 18274
S Ni 6022
DAIKOWT 622 GTAW
AWS A5.14
ERNiCrMo-10
EN ISO 18274
S Ni 6022
DAIKOWS 622 SAW
AWS A5.14
ERNiCrMo-10
EN ISO 18274
S Ni 6022
DAIKO 122 SMAW
AWS A5.11
ENiCrMo-10
EN ISO 14172
E Ni 6022

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